Detailed Explanation of the Technical Advantages of Separated Traction Chains and Load - Bearing Chains: Keys to Reducing Operational Costs and Simplifying Maintenance

In - depth Analysis of the Technical Advantages of Separated Traction Chain and Load - Bearing Chain: The Key to Reducing Operating Costs and Simplifying Maintenance

In the field of industrial material handling, the mesh belt conveyor has long been a crucial piece of equipment. Today, we will explore the core technology of mesh belt conveyors - the separated traction chain and load - bearing chain, and how they can reduce operating costs and simplify maintenance. This article will also take Zhengzhou Tianqi Machinery as an example to show you the customized design process and its application in different industries.

Unraveling the Non - Standard Design Process

The non - standard design process of Zhengzhou Tianqi Machinery starts from in - depth customer need research. The engineers will communicate with customers to understand their specific requirements, such as the type of materials to be transported, the layout of the space, and the required production capacity. After that, they will conduct a detailed analysis and design a preliminary plan. During the design process, multiple factors need to be considered, including the mechanical structure, electrical control system, and safety protection measures. Finally, through system integration, the designed equipment is put into actual use. This whole process ensures that the customized equipment can perfectly meet the needs of customers.

Technical Principles of Separated Traction Chain and Load - Bearing Chain

The separated traction chain and load - bearing chain technology simplifies the structure of the mesh belt conveyor. The traction chain is responsible for pulling the conveyor belt, while the load - bearing chain supports the weight of the materials. This separation reduces the complexity of the structure, making maintenance more convenient. For example, when a part of the chain is damaged, only the corresponding chain needs to be replaced, which saves a lot of maintenance time and cost. Moreover, the simplified structure also reduces the probability of mechanical failures, improving the overall reliability of the equipment.

Industry Application Empirical Evidence

Let's take a look at the application of Zhengzhou Tianqi Machinery's mesh belt conveyors in different industries. In the cement industry, the conveyor needs to transport materials on a slope. The customized mesh belt conveyor can achieve a 60° inclined conveying with a high production capacity of 526m³/h, even in a complex space layout. In the paper industry, where there is a high - temperature and large - flow material transportation scenario, the equipment can also perform well. By comparing these two different scenarios, we can see that the mesh belt conveyor with separated chains can adapt to various harsh working environments.

Core Indicators of Operational Efficiency Improvement

The application of the separated chain structure has brought significant improvements in operational efficiency. In terms of energy consumption, it can be reduced by 55% - 65%, which is a huge cost - saving for enterprises. The service life of the equipment is also extended, reducing the frequency of equipment replacement. In addition, the fault response speed has been accelerated. The company can respond to faults within 2 hours, which greatly reduces the downtime of the production line and improves the continuous operation efficiency of industrial customers.

Service Guarantee System

Zhengzhou Tianqi Machinery has established a comprehensive service guarantee system. With a 98% on - time delivery rate, customers can be assured that their equipment will arrive on time. The 2 - hour response mechanism ensures that any problems encountered during the use of the equipment can be quickly solved. This service guarantee system provides strong support for industrial customers to improve their continuous operation efficiency.

Your production line may be facing frequent shutdowns or high maintenance costs. If you are an enterprise decision - maker looking for an efficient material handling solution, Zhengzhou Tianqi Machinery's customized mesh belt conveyors can be your ideal choice. Our equipment can help you optimize the industrial conveying system and achieve efficient continuous production. 立即获取专属定制方案，开启高效连续作业新篇章 (Get your exclusive customized solution now and start a new chapter of efficient continuous operation)